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Product ID Pattern-Cut-Design-Y

Pattern Cut Design Y

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Pattern Cut Return Air Grille Cover - Pattern Y

Pattern Cut return air grille covers can be painted or stained to match any decor. These return air grille covers come in a variety of designs, sizes, and wood veneers. We offer these grilles in 56 of the more common sizes. If you do not see your size listed, call us at 800-504-5989 for a quote. These return air grille covers are cut from 1/4" thick Birch hardwood ply with a furniture grade veneer of Maple, Oak, or Cherry. These grilles are meant for your return air. They can be transformed into an adjustable supply register by purchasing the Adjustable Damper which we sell separately. This damper allows you to control the air flow and is easy to install. Simply insert the damper into your duct before installing the Pattern Cut grille cover over it.

These return air grille covers are measured by the size of the duct opening in your wall or ceiling. Measure the hole in inches Width x Height and order the corresponding size. For example, if the hole in your wall measures 20" wide and 10" tall you will need to order the 20 x 10 Pattern Cut grille cover. The faceplate of the grille will be 1 3/4" larger than the duct size (21 3/4" x 11 3/4" in the example).

These wood grilles are made to order and may take 3-5 weeks to ship. They are considered special order, non-returnable and cannot be canceled once payment is received.


Choose From 3 Different Veneers:
(Click for larger image)
Choose Your Veneer

How to Stain Your Return Air Grille Cover

Do not finish in or expose the wood grille to direct sunlight.
- The manufacturer recommends you select the maple veneer, if you plan on painting or staining the grille. - Fill a large pan with stain and submerge the entire grille.
- Wipe off excess stain and allow to dry in an upright position.
- Lay the grille flat and spray 2 - 3 coats of a lacquer sanding sealer.
- Spray 1 coat of lacquer sanding sealer on the back of the grille.
- Once the sealer is dried, sand the grille with a piece of 220 grit sandpaper.
- Lay the grille flat and spray 2 - 3 coats of clear lacquer.
- Allow to cure for at least 3 days before installing in your home.

How to Paint Your Return Air Grille Cover

- Thin your primer.
- With a soft brush, apply 2 thin coats over the entire grille.
- Allow to dry.
- With a brush, roller, or spray apply 2 coats of paint.
- Allow to dry completely before installing.

These return air grille covers are not meant for use in the floor.

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